The rapidly accelerating automotive industry is hardpressed for new developments and electric vehicle release. A major challenge today is the need to meet the increased demand for eMobility precision. ZEISS has just the solutions.
Given the construction of electric powertrains differs significantly from that of combustion engine vehicles, companies are being forced to adapt the production and assembly of critical electric vehicle components as well – with a focus in eMobility precision.
Achieving more power, less weight and longer range are important targets in the design and construction of electric vehicles. At the same time, manufacturers are faced with the question of how to manufacture electric powertrains efficiently.
Flexible Quality Solutions
Production requirements are bringing about changes to the traditional dimensional measurement of components of the electric motor. While tolerance margins are in fact widening in some cases, production is also complicated by limited accessibility and a high number of properties.
New critical requirements for weld seams, such as the need for them to be free of defects, and even the thickness characteristics of impregnation coatings are likewise important contributors to the difficulty of manufacturing electric engines, which can make eMobility precision more challenging.
While mechanical processes such as milling, rotating and grinding prevail in the manufacture of combustion engines, the predominant methods used in the production of electric motor stators are punching, bending, welding and impregnation. This has implications on the quality assurance process.
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