DAVI iRoll eXtreme: The New Frontier Of Control System
DAVI’s unique, appealing and futuristic-looking console is designed and optimised for 24/7 operations.
Embracing Automation In Manufacturing Processes
The manufacturing industry was greatly impacted by the disruption to business processes during the pandemic.
A True Precise, Economical, Future-Oriented 4-AXIS
With the development of the new 4-axis machine series, GROB provides the solution for the market demand for a robust but also dynamic 4-axis horizontal machine.
Article by GROB.
The 4-axis machine series has been optimised for practically ideal static and dynamic behaviour with the aid of a multiobject simulation of the complete machine from the beginning, and will perform with a high level of reliability, accuracy and dynamics in a highly competitive environment. The modular configuration also allows the machines to be completely adapted to work with existing production systems, while providing the freedom to break new ground.
With the expansion of the product range by the 4-axis machine series,the GROB can meet the ever-increasing demands of all target markets in addition to the 5-axis market segment. The modular machine design and range of options allow the G440, G640 and G840 4-axis machining centers to be configured in accordance with specific customer requirements. As with the GROB 5-axis universal machining centers, the 4-axis machine series impresses with its high productivity and maximized stability. In addition to being perfectly suited for the automobile industry, is also ideal for the Mechanical Engineering, Bus & Truck, Rail, Agricultural and Construction Machinery, and Fluid Technologies sectors. The new 4-axis machine stands out among its market competitors with its high loading weight, and high thrust and acceleration capabilities of the main axes.
Full Article Available >> https://bit.ly/39QU9aI
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Ericsson to support Malaysia’s digital transformation
Malaysia and its economy are poised to benefit from a 10-year 5G partnership between Ericsson (NASDAQ: ERIC) and Digital Nasional Berhad (DNB) to drive the nationwide deployment of the next-generation wireless cellular technology in Malaysia.
Ericsson enters 10-year partnership with Digital Nasional Berhad (DNB) to deliver a nationwide 5G single wholesale network for Malaysia.
5G’s speed, low-latency, and large-data-handling capabilities will digitally transform the nation, while creating a 5G ecosystem that will power innovation in areas such as artificial intelligence (AI), augmented reality (AR), virtual reality (VR) and automation across a range of enterprise, industry and multi-sector Internet of Things (IoT) use cases.
By utilizing the capabilities of 5G and accelerating the deployment of Malaysia’s nationwide 5G network and ecosystem, DNB will provide access and services to mobile service providers and others licensed by the regulators, to enable a world-class 5G experience and make Industry 4.0 a reality in Malaysia.
Ralph Marshall, Chief Executive Officer, DNB, says: “DNB is committed to delivering the best technology and innovation opportunities for Malaysians, businesses and government to ensure that Malaysia takes its place at the forefront of the global digital economy. We identified Ericsson to offer the best next generation 5G technology and professional services available to suit DNB’s specific and unique requirements.”
Ericsson’s participation in the national 5G project will see direct and indirect socio-economic contributions in areas such as job creation, partnership with Bumiputera and other local contractors and ecosystem players, and knowledge and capacity building in Malaysia.
David Hägerbro, Head of Ericsson Malaysia, Sri Lanka and Bangladesh, says: “5G is a platform for open innovation and is becoming the cornerstone upon which a country’s competitiveness is built. Malaysia’s and DNB’s commitment to accelerating the deployment of 5G is to be congratulated, as it will speed up the adoption of 5G nationally, bridge the digital divide and transform the nation. 5G will help to facilitate the government’s ambition to promote Malaysians to become technology creators through development of 5G applications and use cases.”
He adds: “With a 56-year legacy of contributing to Malaysia’s development, we are excited to be extending our commitment to the nation. Ericsson is confident that with our global 5G leadership and strong deployment capabilities, we will meet the deployment targets set by DNB.”
DNB’s exclusive partnership with Ericsson spans delivery of energy-efficient Ericsson Radio System products and solutions, including Ericsson Spectrum Sharing, a software for wide-area 5G coverage.
The scope also includes cloud-native 5G Core and 5G Radio Access (RAN) nationwide. Ericsson will also manage the unique requirements of a single wholesale network with its leading Managed Services offering, Ericsson Operations Engine. The solution will enhance the performance of DNB’s network using AI , automation and cognitive software to predict and prevent issues.
Ericsson’s end-to-end scope also includes operational support systems (OSS) and business support systems (BSS) solutions.
DNB is tasked with helping Malaysia to achieve its digital aspirations as outlined in the government’s MyDIGITAL blueprint, which plans to transform Malaysia into a digitally driven, high income nation and a leader in digital content, cyber security and digital economy in the Southeast Asia region.
DNB also supports the modernization of the nation’s mobile networks as part of the national digital infrastructure plan, Jalinan Digital Negara (Jendela), to ensure every Malaysian has quality internet connectivity.
DNB aims to launch Malaysia’s first 5G network in Kuala Lumpur, Putrajaya and Cyberjaya in the initial phase. Ericsson’s local presence and deployment expertise are key to meeting DNB’s target of 80 percent 5G nationwide population coverage by 2024.
This information was brought to you by Cision http://news.cision.com
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Morf3D Announces New State-of-the-Art Headquarters with SLM Solutions’ Machines.
SLM Solutions’ Outfits Morf3D’s 9000 square-foot Applied Digital Manufacturing Centre (ADMC) with Two SLM® 500s and the NXG XII 600.
By Ashwini Balan, Eastern Trade Media
Morf3D, a subsidiary of Nikon Corporation, helps clients realize the potential of additive manufacturing in a new age of aerospace innovation. SLM Solutions is an integrated solutions provider and metal additive manufacturing partner. The cooperation underscores both SLM Solution’s and Morf3D’s commitment to further advance the industrialisation of Additive Manufacturing(AM) technology as well as to streamline and accelerate serial production lines across the globe. Such industry partnerships aim to significantly scale AM production repeatability and quality to new heights.
The mission of Morf3D’s new headquarters is to leverage partner networks that will transform supply chain norms and develop the industry’s first certified production system to accelerate the industrialisation of Digital Manufacturing. The addition of the 2 SLM®500s and the NXG XII 600 will support Morf3D’s goal of ramping up a global production setup while improving production lead time, order flexibility, cost efficiency, and quality.
SLM®500 is the best performing, most efficient system in its class, and it is designed to ensure operator safety and lower overall operational costs. The first quad-laser metal system on the market, SLM®500 can integrate lasers independently or in parallel to increase build rates by 90% over twin laser configuration. NXG XII 600 on the other hand, is an industry gamechanger equipped with 12 1KW lasers, making it the fastest commercial machine on the market. It’s designed to be used in serial production for high-volume applications as well as for printing large parts. It’s capable of printing at speeds 20x faster than that of a single laser system and 5x faster than a 4-laser machine. Enabling acceleration in AM at every angle, the NXG XII 600 is the modern day “da vinci”, crafting masterpieces at serial production scale.
“Our partnership with SLM Solutions dramatically shifts the landscape of serial production enabling our customers to achieve unmatched levels of quality and performance,” comments Ivan Madera, CEO of Morf3D. “The NXG XII 600 platform is an engineering marvel that addresses many aspects of a production-ready system. Our goal is to accelerate the qualification process by collaborating on new application development and part certification within the aerospace, space, and defense market.”
Sam O’Leary, CEO of SLM Solutions, is enthusiastic about the partnership, citing the increase in efficiency and productivity as the key benefits for all partners. “Adding the NXG Xll 600 to Morf3D’s SLM Solutions’ machines to the ADMC bolsters the collective digital manufacturing ecosystem, helping to improve production speed, quality, and automation.”
Next to the supply of machines, SLM Solutions will also offer on-site support in the form of education, training, and consulting. All of ADMC’s research and development partners will also have access to collective training, meeting, and gathering spaces for customer events and business development efforts. Sam O’Leary, adds: “We are united in our customer-first approach, which reflects the training and education we provide to all of our partners.”
The machines will be delivered to Morf3D’s new state-of-the-art headquarters, in Long Beach, California, in 2022. This partnership strengthens the international impact of Additive Manufacturing solutions.
Find out more about their innovations and digital solutions: Morf3D, SLM Solutions.
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Cobots Continue To Gain Interest For Flexible Automation, Tipping The Market Over US$600 Million In 2021
Despite the challenges facing the wider manufacturing industry during the coronavirus pandemic, collaborative robots continue to attract attention and investment, due to their ease of use, redeployability, and convenience to end-users who struggle to afford more traditional forms of automation.
According to a new report from global tech market advisory firm ABI Research, the cobot market is set to grow substantially over the coming decade. The market had a global valuation of US$475 million in 2020, which will expand to US$600 million in 2021 and US$8 billion in 2030, with a projected CAGR of 32.5 percent.
“The most direct benefit of cobots is not in their ability to collaborate with humans”, said Rian Whitton, Principal Analyst at ABI Research. “Rather, it is in their relative ease of use, improved interface, and the ability of end-users to redeploy them for different tasks”. This has made cobots popular with small and medium-sized enterprises (SME’s) which value flexibility and incremental automation where the maintenance cost is not prohibitive.
Universal Robots is currently the dominant player in the market, with 50 percent of the total shipments and posting US$219 revenue for 2020, but challengers like FANUC, ABB, and others are beginning to catch up after initially lagging in the space. They have done this by improving user interface and the usability of their systems
“The barriers between cobots and standard industrial robots are beginning to breakdown, as many vendors are experimenting with dual-mode robots that can have a cobot and industrial mode. What is more, cobots are beginning to develop heavier payloads, in line with evolving regulations” said Whitton. ABI Research projects that cobots are going to significantly expand the potential for automation for SMEs, while also enabling large vendors to develop a more flexible production line based on movable platforms and no need for fencing. The major industrial automation vendors will enjoy a greater share of the market as they utilise their existing partnerships and pour more resources into new cobot products.
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Hexagon And Plex Systems Announce Partnership To Deliver Smart Manufacturing Solutions
Hexagon, a global leader in sensor, software, and autonomous technologies, and Plex Systems, the leader in cloud-delivered smart manufacturing solutions, has announced a new strategic partnership. The global partnership will enable Hexagon’s Manufacturing Intelligence division and Plex to co-sell Plex MES to Hexagon manufacturing customers, helping them to take control of the plant floor through full visibility and connectivity and realise the promise of Industry 4.0.
“There’s no question that more connected, data-driven approaches to manufacturing are central to bringing better products to market faster and more cost-effectively with confidence.” said Paolo Guglielmini, president of the Manufacturing Intelligence division at Hexagon.
“Plex brings valuable experience to our customers, and its impressive open MES solution augments our technologies offering a path to ramp up shop floor efficiency by bringing together data from siloed processes to solve manufacturing problems faster and more collaboratively.”
Hexagon and Plex share a common vision for smart manufacturing, offering manufacturers an incremental path to achieve greater automation and Industry 4.0 adoption. Using Plex’s robust Manufacturing Execution System (MES) with integrated quality control, Hexagon customers will be able to augment their workflows by streaming quality measurements, engineering data and other manufacturing information into Plex’s MES creating a digital system of record in real-time. Manufacturers will benefit from enhanced visibility and control over their inventory and manufacturing processes, while gaining deeper insight, traceability and opportunities for continuous innovation by combining Plex and Hexagon’s digital solutions.
“We are thrilled to partner with Hexagon, an organisation that is just as dedicated to delivering smart manufacturing solutions as we are and with a global scale,” said Bill Berutti, CEO at Plex. “Smart manufacturing isn’t something that will happen years down the road … it’s real, it’s imperative and it’s happening now.”
Hexagon and Plex will partner in opportunities, initially in Europe and India, where Hexagon prospects and customers have MES needs. The combination of Hexagon and Plex for these manufacturers provides a fully digitalised solution from plant measurement and metrology to managing end-to-end production.
“Smart manufacturers are seeking continuous product and process improvements to ensure that quality is measured, enforced and managed in a closed-loop across design, production and inspection,” said Reid Paquin, research director, at IDC. “This new partnership will enable manufacturers to do just that and on a global level.”
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Automation! More Than Just Hardware
Flexibility and efficiency are becoming crucial requirements for the industry. Salvagnini explains the impact of automation at each step of the production process.
Rapid industrial developments of recent years continue to set tough challenges. Because industry has changed: flexibility and efficiency are crucial requirements for managing increasingly smaller batches, rapid item turnover rate and tight lead times. And it is precisely in this context that automation is attracting more and more attention.
Flexible Automation
Flexible automation means transforming packs of sheet metal into a wide variety of products, in a lean environment and with no intervention by the operator, in a progressive production process, using proprietary punching, cutting, bending and panel bending technology. Automation therefore has an impact on three successive levels:
- the first level is that of the individual production phase, which horizontally exploits the potential of extremely high-performing, autonomous and intelligent systems;
- the second level is that of activities with low added value, which typically occur upstream and downstream of these individual systems, with preparatory and/or connection functions;
- the third level is that of the process which, where appropriately organised, benefits exponentially from the sum of advantages offered by the previous two levels.
In practice, the result of an automated, organised process can exceed the sum of the benefits obtained in each individual activity and by eliminating any redundant intermediate activities. How? Let’s take a detailed look at the production process.
Optimising Individual Production Phases
We have already mentioned the progressive shift from a make-to-stock strategy, with large batches, towards a lean, make-to-order, just-in-time strategy based on medium and small batches and an increasingly variable production mix. And the industrial scenario is moving increasingly towards a substantial reduction in work-in-progress, eliminating the intermediate storage of semi-finished parts.
To respond to this variability and uncertainty, the market is looking more and more to flexible production systems. Being competitive today does not merely mean having fast single part production: the challenge lies in production efficiency, the ability to move from one production code to the next with the shortest re-tooling time, whatever the geometric and mechanical characteristics of the metal sheet and the type and number of jobs. Flexible systems are a decisive factor for managing production today, but also for improving quality and reducing lead times and scrap.
Salvagnini has been designing, producing and selling flexible systems for sheet metal working for over fifty years, and flexible automation has always been part of the company’s DNA. Its solutions are targeted to increase the efficiency of a specific production phase. This includes the panel bender—a machine which more than any other represents the spirit of the Group, precisely because it combines cutting-edge technology with productivity, autonomy, and flexibility. With universal bending tools, it requires no re-tooling, and machines the whole range of thicknesses and materials, adapting automatically to the size and geometry of the part to be produced, in cycle, without machine downtimes or manual re-tooling.
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Addressing CMM Challenges With Automated Quality Control
Creaform introduces a different approach to quality control—automated 3D scanning solutions, which eliminates the limitations of traditional CMM.
In today’s hypercompetitive market, manufacturing companies face a multitude of challenges on their production lines. Many of those are connected to the quality control process, which aims to ensure the quality of the products being manufactured and sent out to the clients.
A solution often brought forward to tackle this task is the use of a coordinate measurement machine (CMM). However, traditional CMMs come with their own set of issues such as delays in productivity, difficulties in recruitment and challenges in measuring complex parts, to name a few. And in such a high-speed environment, the smallest productivity slowdowns, added expenses or simple mistakes can take its financial toll on a business, and can translate into loss of contracts and customers’ trust.
How to Detect Assembly Problems Earlier, Reduce Scrap and Down Time
While traditional CMM can be very precise, its complexity of use and limited speed can delay important information-based decisions. As only a few experts and professionals can execute these tasks and the measurements are taken outside the production line, it can create significant delays in applying corrective measures, which can generate scraps and down time.
A different approach to quality control aims at addressing these specific challenges—automated 3D scanning solutions.
Is Automation an Option to Increase Productivity?
Over the past few years, global manufacturing industries have come up with increasingly complex parts and assembly designs to address hypercompetitive markets. However, the diversity of such intricate components requires more advanced quality control processes.
What causes bottlenecks?
Too often, quality control inspections are performed in a room isolated from the production floor where temperature and humidity variations and vibrations are limited. Quality control experts must take samples from the production floor to the quality control lab to perform dimensional inspection with a traditional CMM. These part movements have several major negative impacts. For one, it requires a considerable amount of time and effort to move the parts back and forth from the production line to the lab, often creating unmanageable bottlenecks at the various measurement stations and extended delays in decision-making.
Inspection on the production line
To mitigate these issues and along with the increasing implementation of Industry 4.0, manufacturers are requiring that quality control inspections be conducted right on, or very near the production line to maximise efficiency and streamline communication throughout their entire manufacturing processes.
As a result, there has never been a greater need to perform dimensional inspections within the production cycle using automated near-line or in-line metrology solutions.
However, if inspections are carried out on production lines, the inspection pace must follow the production pace to avoid affecting productivity. A stop of production due to inspection bottlenecks cost a lot of money. Therefore, the return on investment of an automated quality control solution is very high.
Solution: Automated 3D scanning
Thanks to new technology and advances in science, manufacturers are using next-generation 3D scanning solutions with unprecedented data acquisition speeds of up to 1.5M measurements/second and faster mesh generations. A mix of high-performance cameras and computer components helps to increase data acquisition and processing speeds. In other words, 3D scanning measuring machines provide a solution that can scan parts continuously, faster than ever. Scanners can even adjust their settings during the scan process to optimise surface acquisition according to different textures and colors. This is a major enhancement since we can scan shiny black and matte white surfaces on the same part.
Increasing Automated Inspection Productivity
By using automated 3D scanners, quality control teams can perform more inspections per hour. Problems, defects, and irregularities can be detected earlier for immediate or future actions. In addition, equipment maintenance and corrective measures in the manufacturing process can be identified and planned ahead. With the possibility to be connected directly with production databases, the information can be automatically synchronised to save even more time.
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