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Hitachi High-Tech Expands High-Performance Metals Analysis Range With The New OE720

Hitachi High-Tech Expands High-Performance Metals Analysis Range With The New OE720

Hitachi High-Tech Analytical Science has further expanded its metals analysis range with the launch of the OE720. A year ago, the reveal of the ground-breaking Hitachi OE750 caused waves in the industry by making high-performance metals analysis finally accessible to all sizes of metals producers. Designed to help foundries, fabricators and manufacturing plants meet ever more demanding specifications, the new OE720 now joins Hitachi High-Tech’s new OE series. The OE720 boasts the same high-performance as the OE750 but offers an attractive price advantage to companies who don’t need additional gas analysis capability. It features:

High performance made affordable: Complex supply chains and increased use of scrap metal as a base material puts foundries and metals manufacturers under increasing pressure to control tramp and trace elements within the melt and finished product. The new OE720 optical emission spectrometer covers the entire spectrum of elements in metal except for gases like oxygen and hydrogen and has some of the lowest detection limits in its class. The result is an analyser that has the capability of much more expensive instruments, bringing high quality analysis within reach for the first time for many foundries and metals manufacturers.

Innovative technology: The secret to the Hitachi OE series’ performance is its unique LightWing optic design*, coupled with superior CMOS detector technology. This unique combination achieves the very large wavelength range necessary to measure the entire range of elements within metals at ppm levels; essential in meeting today’s tight metals specifications.

Low cost of ownership: The second advantage of the LightWing optics is reduced argon and power consumption, thanks to its ultra-compact design. As well as a fast start-up and measurement time, helping keep costs down and productivity high.

Developed for the aluminum industry: The OE720 is the ideal analyser for aluminum casting as it can determine phosphorous to very low limits in near eutectic and hypereutectic aluminum-silicon alloys. It can analyse antimony, bismuth, lithium, strontium and sodium, and tramp and trace elements, ensuring these can be controlled within the aluminum melt for optimal structural modification. This aids high throughput production, where the quality of the melt needs to be verified at several points.

Faster and easier analysis with comprehensive software: In addition to innovative hardware technology, the new OE720’s performance is also enhanced by innovative new software. The intuitive SpArcfire operating software makes OES analysis quick and easy. The Hitachi GRADE Database, included in the OE720, offers more than 15 million records for over 340,000 materials from 74 countries and standards, reducing time and potential errors from manually consulting grade catalogues. Optional charge correction software automatically calculates the right quantity of material to add to a melt to bring it into spec. ExTOPE Connect wireless technology allows manufacturers to gather live data for real-time decision making even across multiple sites, lines, and production stages.

Outstanding price-performance-ratio: Michael Molderings, Hitachi OES Product Manager, said: “With the recent disruption to business and materials supply chains caused by Covid-19, quality control in metals manufacturing at all stages of the process is more important than ever. But with budgets under pressure, companies need to find affordable solutions. In the past, foundries and metal processing businesses had to choose between high performance analysis and instrumentation that was in their price range. The OE720 is our answer to customers who do not need to analyse the gases in metals but don´t want to compromise on the analytical performance. It offers comprehensive metals analysis in one accessible package.”

With a product designed for every stage, from incoming materials verification to production control, to end product inspection, the OE720 is the latest addition to Hitachi High-Tech’s extensive range of analytical equipment, designed to deliver effective quality control throughout the metals production process.

 

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Taking Your Tool Management To The Next Level

Taking Your Tool Management to the Next Level

MAPAL takes over tool management at Hitachi Automotive Systems Group in Poland, Mexico, and Turkey.

For manufacturing companies, procuring and preparing tools requires a great deal of time and effort that demands both capacity and competence. For that reason, the Hitachi Automotive Systems Group has entrusted tool management for the entire brake manufacturing process at three of its locations—in Mexico, Turkey and Poland—to MAPAL. By doing so, the company benefits not only from tool management but also from the opportunities provided by digital connectivity. 

Chassis Brakes International has been part of Hitachi Automotive Systems since 2019. The acquisition made Hitachi Automotive Systems one of the world’s largest brake manufacturers. “In Hitachi Automotive Systems’s Brake Business Unit , we manufacture disc brakes, drum brakes, electric parking brakes and rotors,” says Hubert Klehenz, the company’s global sourcing director for braking systems. The products are used in cars, light commercial vehicles and two-wheeled vehicles.

At its three factories in Mexico, Poland and Turkey, Hitachi Automotive Systems Group primarily manufactures disc and drum brakes. “We have been successfully working with the Turkish factory in Bursa for 13 years,” recalls Frank Stäbler, Head of Tool Management Services at MAPAL. Over time, the two companies expanded their collaboration. “Following our work at the Turkish factory, Hitachi Automotive Systems Group entrusted us with the tool management for its facility in Wrocław, Poland,” says Stäbler. Their most recent partnership is in Querétaro, Mexico. In 2017, when it was still operating as Chassis Brakes International, the company opened a completely new plant there.

Mastering Global Challenges with Worldwide On-site Support

Hubert Klehenz’s team was looking for a partner company that would be able to take over complete responsibility for tools at the plant in Mexico. “In order to deal with global challenges and global projects, we need a tool-management provider that can support us worldwide,” says Klehenz. Brake manufacturer’s main concern was finding a provider to work to the same standards as they themselves did – and deliver at a consistently high quality.

“Brakes are among the most critical safety features of every vehicle, and they need to operate perfectly under all circumstances,” Klehenz points out. In order to meet the high quality, safety and reliability requirements, brake manufacturers machine each part with the greatest care. “We receive the unfinished parts for brackets and brake calipers made of aluminium and cast-iron and take care of the entire machining and assembly process.”

In doing this, Hitachi Automotive Systems Group needs to eliminate all conceivable potential errors in order to ensure that none of their products are faulty. This approach is used across the board in the automobile industry and is the reason that the brakes in modern cars almost never fail. However, it does lead to increasing expenditure in terms of the equipment and tools used in brake manufacturing. Only components and processes that have been confirmed to rule out failures are used.

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Hitachi & Microsoft’s Connected Field Service Solutions Showcased At The Industrial Transformation APAC Conference

Hitachi & Microsoft’s Connected Field Service Solutions Showcased At The Industrial Transformation APAC Conference

SINGAPORE: Hitachi Solutions Asia Pacific, a provider of purpose-built industry solutions powered by Microsoft Cloud, is currently participating at the Industrial Transformation APAC conference which is held from 16 to 18 October, 2018.

The Industrial Transformation APAC conference brings together Asia Pacific’s advanced manufacturing community for the exchange of digital transformation journeys and knowledge. This event will be the platform for more than 10,000 industrial leaders from over 30 countries from the region where they can share insights and best practices on their industrial digital transformation initiatives and network with other thought leaders. And it is through this platform that Hitachi Solutions Asia Pacific will feature the latest field service solutions in partnership with Microsoft.

Currently, Hitachi Solutions Asia Pacific delivers field service solutions that are designed to help companies realise their digital transformation journey. This enables companies to advance from being a cost centre to a profit centre and develop from being a preventative maintenance model to a predictive maintenance model.

During the event, David Bishop, Senior Vice President and Head of R&D at Hitachi Solutions America, and Tushar Parashar, Senior Sales Director at Hitachi Solutions Asia Pacific, will be demonstrating these solutions that are built on Microsoft Dynamics 365:

  • Hitachi Solutions Extended Field Service helps field service organisations increase customer satisfaction by moving from a costly break and fix model to a more efficient predict and prevent model, increasing first time fix rates. With this service, field service companies willreceive full warranty management and remote asset monitoring capabilities, as well as the ability to streamline processes with enhanced mobile timesheets.
  • Hitachi Solutions IoT Service Hub enables companies to connect and monitor devices and analyse the data in real time to create new predictive maintenance capabilities. Companiescan also use these capabilities to dramatically improve operational efficiencies, which enables them to transform it into data-driven services businesses.
  • Hitachi Solutions’ Augmented Reality Remote Assistance (ARRA) for Field Service enables technicians to use augmented reality and live videosto interact with in-office experts via smart glasses, smart phones or tablets.

“Hitachi Solutions has a long history of success in Field Service Automation. Our services team has more than 14 years of collective experience building and implementing FSA systems for clients in different vertical industries.” said Michael Strand, Senior Vice President of Global Sales & Marketing at Hitachi Solutions America. “Hitachi Solutions Asia Pacific leverages its field services expertise from a more regional perspective and aims to help customers solve business challenges, increase operational efficiency, and improve support and service.”

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Hitachi Launches Southeast Asian Lumada Center In Thailand

Hitachi Launches Southeast Asian Lumada Center In Thailand

THAILAND: In lieu of the current demands of “Thailand 4.0”, Hitachi has established a Southeast Asian Lumada Centre in the Amata City Chonburi Industrial Estate in Chonburi, Thailand.

The centre’s new IoT platform, also known as ‘Lumada’, would not only offer solutions for customers in Thailand but also support growth in the Eastern Economic Corridor (EEC) by integrating successful solutions from Asian countries such as Japan and China as well as the United States of America. Similarly, in order to offer customised business solutions, Lumada would also be connecting and analysing customers’ data and engaging in co-creative opportunities with partners in the areas of digital technologies such as big data analytics, artificial intelligence (AI) and information and communication technology (ICT).

Further reinforcing Hitachi’s commitment towards supporting Thailand’s push for a digital economy, Toshiaki Higashihara, president & CEO of Hitachi, Ltd., has said: “Hitachi regards Thailand as an important market – the country represents the largest share of our business operations across the ASEAN market. We are proud to launch Lumada Center Southeast Asia, as part of our efforts to support Thailand’s vision to create a sustainable, value-based economy that is driven by innovation, technology and creativity”.

Looking into the future, Hitachi aims to utilise Lumada’s Operational Technology and Information Technology to achieve optimal results in manufacturing processes and seeks to implement business analysis and service ideation, to create viable business solutions in countries across ASEAN.

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