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First Mitsui Seiki Blue Arc Machine Installed At Aerodyn Engineering

First Mitsui Seiki Blue Arc Machine Installed At Aerodyn Engineering

Mitsui Seiki has produced the first commercial CNC machine tool that incorporates the Blue Arc HSEE (High Speed Electro Erosion) material removal process technology that is exclusively licensed by General Electric. The first “HW63TD BA” machine has been installed at Aerodyn Engineering, Indianapolis, IN. There, the two companies – Aerodyn and Mitsui Seiki – are partnering on multiple process development applications for their existing and prospective customers in aerospace, outer space, mold and die, power generation, oil and gas, and other critical component industries.

Fundamentally, Blue Arc HSEE is a non-conventional rough machining process utilising a controlled thermal metal removal method using a high-speed beam of electrons to erode and remove metal, driven by an electrical pulse between a tool electrode and a workpiece. Where EDM delivers a single point of material discharge, Blue Arc generates a multiple point discharge event resulting in rapid material removal. Blue Arc technology eliminates the need for high-powered spindles, highly engineered cutting tools, and reduces wear on the machine kinematics. It is known to be an extremely efficient roughing metal removal method for hard, difficult to machine alloys, such as nickel and titanium alloys as well as stainless and tool steels. Certain alloy components are being rough machined in a fraction of the conventional milling time and with less stress on the machine as Blue Arc is a non-contact method. The process can cut machine-tool capital costs by 30 percent or more and cutting tool costs by 70 percent, according to the company.

“We are excited to have the revolutionary Blue Arc technology in our facility to continue its development and showcase its remarkable benefits to manufacturers of hard metal parts,” said Robb Hudson, president and CEO of Aerodyn Engineering.

Providing more details about the specific Blue Arc machine installed at Aerodyn, the Mitsui Seiki HW63TD BA machine is a high performance 5-axis machining center platform featuring a standard CAT50 spindle. Basic specifications include an X, Y, Z axes work envelope of 1000mm (39.38”) in X and 850mm (33.46”) in Y and Z. The B and C rotary axes are driven at speeds of 60 and 90 rpm respectively. The machine also includes Fanuc drive motors and a Fanuc F30iM-B control system.

Mr. William (Bill) Malanche, COO of Mitsui Seiki USA, said, “There is a solid team in place at Aerodyn that is solely dedicated to the Blue Arc initiative. Both Robb Hudson and Cameron Perkins were both heavily involved in the development of the process and the machine with our company and GE when they were on staff at Mitsui Seiki. They have a deep understanding that will serve customers well to determine the optimal and most efficient applications for Blue Arc. From Mitsui Seiki’s perspective, having the BA machine installed at Aerodyn makes perfect sense for all involved, and it’s a thrill to see the machine ready, willing, and able to take on suitable projects.”

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Mitsui Seiki Remains Operational Amid COVID-19 Guidelines

Mitsui Seiki Remains Operational Amid COVID-19 Guidelines

At the health and welfare of its customers, partners, and employees is of the utmost importance. With the growing global and national concerns relevant to the spread of COVID-19 (Coronavirus), Scott Walker, chairman, recently relayed all the actions that the company has been taking since the outbreak.

Safety first

At Mitsui Seiki’s Franklin Lakes, New Jersey offices and at its headquarters factory just outside of Tokyo, Japan, all are following the protective recommendations suggested or ordered by international, national, and local health and governmental authorities. Most of the company’s daily interaction with customers is via phone or online video calls—if the service issue can be resolved remotely via your staff and ours, technicians will attempt that mode first.

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Orders in process, new orders, and shipping

For those of customers who have purchased equipment that’s currently being built, construction continues in the factory and the subsequent run-offs are still on schedule. The company is in frequent contact with its key vendors and suppliers to ensure that schedules will be maintained, even for those machines currently on backorder, and orders being placed now.

Strong outlook, new technology development

The company is currently investing even more into R & D, looking several years down the road at the industry and anticipating the types of equipment and services that will be required for its customers in the next decades.

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“We are all working diligently here to retain our experienced, valuable staff to continue to provide customers with the smartest and most professional team in the industry. The company is strong financially to weather this current health and economic storm. Further, since the company was founded 90 years ago, Mitsui Seiki has embraced a tradition to use these downturns productively,” said Walker.


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