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The World of Tube Processing

The World of Tube Processing

The World of Tube Processing

Here’s the technology you need for optimal cutting of a broad range of tubular materials and shapes. Article by Trumpf. 

Because of their diverse shapes and materials, tubes and profiles can be used with great flexibility—from fitness equipment to furniture to agricultural machinery.

Conventional tube fabricators uses a variety of methods like sawing, lathe cutting, rotary cutting, supported shear cutting, and milling to cut tubes from long lengths into shorter pieces for variable parts and welded together for the final fabrication. No single method is optimal for cutting the broad range of tubular materials and shapes produced by this industry.

The most important areas of application:

  • Machine and device construction
  • Agricultural machines
  • Automotive industry
  • Scaffolding and platform construction
  • Sports and fitness equipment

Innovative Tube Design

The laser cutting of tubes offers you new tube design possibilities, which would not have been possible with conventional methods. Because of this, the following production steps are also reduced. Using the laser, you simplify welding fixtures and, therefore, lower the welding costs. Positioning aids with tabs and holes make component assembly easier and coding aids prevent assembly errors.

Advantages include product cost reduction, new product design, process simplification, lower organizational effort, shorter response times, simplification and optimization of parts, and reduction of downstream working steps.

Corner Connections

Simple tube designs for connections reduce your work because the parts can be optimally cut for the subsequent joining processes, even without the bevel cut.

Advantages include optimal material utilization/saving, e.g. using the common cut; simplified joining; and less work, because of optimal cutting for the subsequent joining process.

Corner Connections with Bevel Cut

Thanks to the high-quality bevel cut up to 45 deg, besides getting optimal material utilization and a reduction of work when cutting corner connections, you also get a greater part spectrum and aesthetic benefits in production and processing. Scribing of the material is often no longer necessary.

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